Welding is a common process for joining metals using a large variety of applications. Arc welding safety safe welding practices shall always be used. In order to discuss the various aspects of welding, cutting and brazing safety, first we need to cover the basics in this first module. The melting action is controlled by changing the 1 amount of electric current that flows across the arc and 2 the size of the electrode. The fusing of two or more pieces of metal together by using the heat produced from an electric arc welding machine. Arc welding software whether you are a robot programmer or welder, abb offers you a full range of easytouse software tools to help you to improve your arc welding process by increasing productivity, reducing risks and maximizing the return on investment of your robot systems. Position the gun over the joint as described under gun operating positions. The adobe flash plugin is needed to view this content. If inch speed is too fast, the wire will tend to stick on starting. Sparks fly, fumes rise, ultraviolet and infrared energy radiates, weldments are hot. Gas tungsten arc welding hegesztestechnika welding.
Basics of arc welding the arc is struck between the electrode and the metal. The heat from the torch allows for the melting and mixing of the base metal and filler metal to form a solid weld. History of welding the art of welding is an ancient one but the science of shielded metal arc welding is relatively new. A power supply creates an electric arc between a consumable or nonconsumable electrode and the base material using either direct dc or alternating ac currents. A relatively small depth of material will become molten, and upon cooling, the structural.
The arc area is shrouded in an inert or reducing gas shield to protect the weld pool and the tungsten electrode. It is often referred to as stick welding or manual metal arc welding. Friction stir welding ppt, pdf report for mechanical. Ahw atomic hydrogen welding caw constricted arc welding tig tungsten inertgas arc welding mig metal inertgas arc welding mag metal activegas arc welding pjw plasma jet welding paw plasma arc welding pjpw plasma jet plasma arc welding gmgmma gasmixture shielded metal arc welding magm magc co2shielded metal arc welding ngw narrowgap welding. Similar to mig welding, saw involves formation of an arc. Arc welding is one of several fusion processes for joining metals. Explore welding quizzes and presentations from miller, covering topics like mig, tig and stick welding, basic electricity and filler metal selection. Arc weldingdefinition, types, working, temperature.
Federal or other laws and standards may govern different operations and facilities. No matter what welding process you use, there is some basic information you need to. Remember this inspect the arc welder before starting any operation. We manufacture a full line of products for welding schools, light to heavy duty metal fabricators, maintenance shops, home use and more. Two of the most important processes use a gas shield to protect the weld metal from atmospheric contamination.
Scribd is the worlds largest social reading and publishing site. Arc welding, properly done, is a safe process, but a careless operator invites trouble. The purpose of the welding handbook for maritime welders is to provide guidance in modern welding and related processes and to provide the welder with a source of practical information on the right solution to specific onboard welding problems. Powered by empowering the next generation of welders. The following operations require full face protection from either a welding helmet or a hand shield.
Shielded metal arc welding smaw is the simplest, least expensive, and mostly widely used arc welding process figure 2. Determination of polarity and the effects of using wrong polarity. Two separate but similar processesarc stud welding and capacitor discharge weldingprovide a welding process for differing materials and projects. Arc welding is most commonly used to join two pieces of metal the welder creates an electric arc that melts the base metals and filler metal consumable together so that they all fuse into one solid piece of metal. Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. Anytime electricity is involved there is a risk of injurydeath. Arc welding software abb robotics application software. Vander willingena in recent years the number of offshore structures including oil drilling rigs, pipelines, platforms are being installed significantly. Electric arc welding comply with precautions in 1 above, and this section. By applying intense heat, metal at the joint between two parts is melted and caused to intermix directly, or more commonly, with an intermediate molten filler metal. The first patent on the submergedarc welding saw process was taken out in 1935 and covered an electric arc beneath a bed of granulated flux. Arc welding utilizes an electric arc between an electrode and a metal base using either consumable or non consumable electrodes. In recent years the number of offshore structures including oil drilling rigs, pipelines, platforms are being.
State the kinds and importance of polarity in arc welding. Printouts can be made of each lesson if teachers want to hand hard copies to the students in the class. Covered electrodes for manual metalarc welding of hull structural steels 5 8 c. Introduction to welding technology transfer services. Electrical current in order to avoid electrical shock welding should be done in a dry environment. If so, share your ppt presentation slides online with. Before going to arc welding we first discuss welding so, welding is defined as. Arc welding machine instruction manual pdf download. If submerged arc welding must be carried out outdoors, special precautions should be taken, such as the construction of a roof over the work area. Arc welding because of the versatility of the process and the simplicity of its equipment and operation, shielded metal arc welding is one of the worlds most popular welding processes.
Process mode manual, semiautomatic, machine and auto. Welding is the joining of metals at a molecular level. Rules for classification and construction ii materials and. Stud welding is a process that reliably creates strong bonds between two pieces, ensuring a long and useful life for the end product. Manual arc welding is the property of its rightful owner. Arc welding is a fusion welding process in which the heat required to fuse the metal is obtain from the electric arc between the base metal and an electrode. Connects to 1 phase 230v 5060hz readably available power point onboard to supply. Electrode must be fed downward at a constant rate to keep the right arc length. Feb 20, 2014 welding is a common process for joining metals using a large variety of applications.
Industrial applications for arc welding image industries. Applying shielded metal arc welding smaw techniques. Rules for classification and construction ii materials and welding 3 welding. Oxyacetylene welding by matt scott introduction oaw is a welding process that heats the base metal with a controlled mixture of acetylene and oxygen gas.
The electrode is then removed, breaking the arc between the electrode and the metal. We are required to provide documentation showing that the welder worked with all the processes gmaw, gtaw, fcaw, saw he holds qualifications in, from the time qualification testing was completed to the present, without gaps in service greater than six months. Introduction to welding technology page 3 of 9 of a welding rod is to supply filler metal to the joint. Ppt arc welding powerpoint presentation free to download id. The filler metal as a rod is applied manually by the welder into the. It is an innovative process of welding and it is also called as a solid state welding process.
Additional sources for arc welding safety are given in the references. It is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence this is often done by melting the workpiece and adding a filler material from a pool of molten material that cools to become a strong joint. In 1946, special waterproof electrodes were developed in holland by e. Gas tungsten arc welding the belgian artist hubert minnebo during the tig welding of a monumental bronze sculpture gas tungsten arc welding gtaw, also known as tungsten inert gas tig welding, is an arc welding process that uses a nonconsumable tungsten electrode to produce the weld. Depending on the type shielding gas, this process is of also known as co. Arc welding is a process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted metals when cool result in a binding of the metals.
Shielded metal arc welding smaw is an arc welding process in which coalescence of metals is produced by heat from an electric arc that is maintained between the tip of a consumable covered electrode and the surface of the base metal in the joint being welded. This type of filler metal is often used for gas welding. Electrical current arc welding draws a large amount of current and passes it through the piece of material in front of the worker. It is a type of welding that uses a welding power supply to create an electric arc between a metal stick electrode and the base material to melt the metals at the point of contact. Developed by the world leader in arc welding products, lincoln electrics ulinc connects welding theory, practice. Nov 18, 20 arc welding because of the versatility of the process and the simplicity of its equipment and operation, shielded metal arc welding is one of the worlds most popular welding processes. Ppt manual metal arc welding powerpoint presentation. Initial patent applications of it were in the united kingdom in the year of 1991. The molten rod material is supplied to the weld pool. Air products welders handbook arc welding arc welding processes fabrications involving sheet metal, plate or pipes are commonly welded by an arc process.
Remove this presentation flag as inappropriate i dont like this i like. The output circuit of an arc welder is controlled at a safe voltage but this safe voltage can also kill if given ideal conditions. Welding occurs in several locations, from outdoors settings on rural farms and construction sites to inside locations, such as factories and job shops. Seminar on underwater welding report and ppt download introduction to underwear welding underwater welding is an important tool for underwater fabrication works.
Welding processes are fairly simple to understand, and basic techniques can be learned quickly. The pqr documents what occurred during welding the test coupon and the result of testing of the coupon. The arc heats and melts the work pieces edges, forming a joint. Advanced gas metal arc welding processes article pdf available in international journal of advanced manufacturing technology 671. Upon cooling and solidification, a metallurgical bond is created. Arc welding is a type of welding process using an electric arc to create heat to melt and join metals. Whether you are a robot programmer or welder, abb offers you a full range of easytouse software tools to help you to improve your arc welding process by increasing productivity, reducing risks and maximizing the return on investment of your robot systems.
Welding revo technologies and enterprisesan iso 9001. No matter what welding process you use, there is some basic information you need to know. A discussion of the welding process and how welding parameters affect the chemistry ofcorrosion resistant overlays cro 1. The electrode also melts and adds metal to the puddle. Process fundamentals in paw the heat source is an arc maintained between a nonconsumable.
Abbreviation of friction stir welding is fsw and it was invented by wayne thomas at the welding institute. Welding, cutting, and brazing welding is a process that joins materials together by melting a metal work piece along with a filler metal to form a strong joint. Covered electrodes for manual metal arc welding of hull structural steels 5 8 c. In arc welding an electrode is used to conduct current through a work piece to fuse two pieces together. Developed by the world leader in arc welding products, lincoln electrics ulinc connects welding theory, practice and knowledge on the tooling usme platform. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Developed by the e o paton electric welding institute, kiev, during the second world war, saws most famous application was on the t34 tank.
Depending upon the process, the electrode is either consumable, in the case of gas metal arc welding or shielded metal arc welding, or non. The equipment carries high currents at significant voltages. Have you known or heard of anyone who was injured or killed while welding. Welding is the process of joining two pieces of metal by intense heating with or without the application of pressure or by the application of pressure alone without heating and with or without the use of filler material. Lincoln electric is the world leading manufacturer of arc welding equipment, consumables and accessories for stick, tig, mig, ux cored and submerged arc welding, as well as oxyfuel and plasma cutting. Shielded metal arc welding an overview sciencedirect.
Ppt manual metal arc welding powerpoint presentation free to download id. Describe the uses of straight and reverse polarity. Look for frayed welding leads and any damage to the welder. If required, filler rod may be used in carbon arc welding. Ahw atomic hydrogen welding caw constricted arc welding tig tungsten inertgas arc welding mig metal inertgas arc welding mag metal activegas arc welding pjw plasma jet welding paw plasma arc welding pjpw plasma jet plasma arc welding gmgmma gasmixture shielded metalarc welding magm magc co2shielded metalarc welding ngw narrowgap welding. Press the trigger and touch the electrode to the work by lightly scratching through the. The welding is a process of joining two or more, similar or dissimilar metals by heating them to a suitable temperature, with or without the application of pressure, filler material and flux.
The arc is struck between the electrode and the metal. Arc welding gas tungsten arc welding, gtaw, and gas metal arc welding, gmaw has also been attempted for nonferrous metal matrix composite mmc systems, for example, sic particlereinforced aluminium. Submerged arc welding saw part 1 the saw welding process part 2 effects of welding parameters on weld metal. This includes welders, supervisors, management, contractors, educa. The high temperature of this arc melts the metal to be welded, forming a molten puddle. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching see ansi z49. Submerged arc welding is most efficient if the joint can be filled with as few passes as possible. This article is one of a series of twi frequently asked questions faqs. The tig process uses the heat generated by an electric arc between the metals to be joined and an infusible tungstenbased electrode, located in the welding torch. Dec 31, 2017 arc welding is one of several fusion processes for joining metals. Asme section ix and most welding codes make similar statements. When these measures are overlooked, welders can encounter such dangers as electric shock, overexposure to fumes and gases, arc radiation, and fire and explosion.
This is often done by melting the work pieces and adding a filler material to form a pool of molten material that. Seminar on underwater welding report and ppt download. Arcwelding introduction arc welding is the fusion of two pieces of metal by an electric arc between the pieces being joined the work pieces and an electrode that is guided along the joint between the pieces. Introduction arc welding is a safe occupation when sufficient measures are taken to protect the welder from potential hazards. The electric arc is produced when two conductors are touches together and then separated by a small gap of 2 to 4 mm, such that the current continues to flow, through the air. Rules for classification and construction ii materials and welding 3 welding 1 general requirements, proof of qualifications, approvals edition 2000. Selecting one technique over the other is dependent on the materials used and the. Arc welding is most commonly used to join two pieces of metal the welder creates an electric arc that melts the base metals and filler metal consumable together so that they all fuse into one solid piece of metal steel pipe tack welded root pass or stringer bead final weld after several beads are made.
The arc welding is a fusion welding process in which the heat required to fuse the metal is obtained from an electric arc between the base metal and an electrode. This document should be read and understood by all persons involved with welding and cutting. Introduction and fundamentals powerpoint ppt presentation. Experience gained from user contact and welding training of crewmembers showed that. A wps is a written document that provides direction to the welder or welding operator for making production weld in accordance code requirement. A welding robot is commonly found in steel product and automobile manufacturing. In electric arc welding, the term electrode refers to the component that conducts the current from the electrode holder to the metal being welded. An electric current, in the form of either alternating current or direct current from a welding power supply, is used to form an electric arc between the electrode and the metals to be joined. Gross porosity and delaminations in both weld metal and haz were reported to be frequent. The electrode is either a rod that simply carries current between the tip and the work, or a rod or wire that melts and. Manual metal arc welding electrodes by eureka systems and electrodes private. This bulletin is written with the arc welding operator in mind, containing both mandatory safety practices and those based on shop experience. Working principle metal inert gas welding or gas metalarc welding is a gas shielded metalarc welding process, which uses the high heat of an electric arc between a continuously fed.